Filler material

Honeycomb products as filling material – light – ecologically sustainable
Zuschnitte mit selbstklebenden Flächen von Yamaton

Honeycomb in various sizes is also very suitable as a buffer or filling material. It is already being used today as height levelling panels and acoustic insulation as well as spacer pads, roll holders or as inserts for pallet cages. We can also produce self-adhesive versions on customer request.

An outstanding feature of Honeycomb is its high energy absorption, which helps to protect sensitive products during transport or storage. It is also a cost-effective solution as no special tools are required for its application, making it much easier to use.

So entsteht Ihr individuelles Füllmaterial

Yamaton Paper Grafik Sprechblase
1. Initial consultation

We will clarify your requirements for the filling material in a personal meeting – whether padding, gap filling or product protection. Together we will find the optimum solution, tailored to your packaging and transport conditions.

2. Product identification & Offer

Depending on the intended use, we select the appropriate combination of cell width and cover material. We customise the size, shape and stability of the filling material to suit your products.

3. Production

Once the specifications have been approved, we manufacture your customised filling material. This gives you an environmentally friendly, efficient and perfectly customised solution for your packaging.

Further details and advantages of honeycomb filling material

Honeycomb von Yamaton als schmale Streifen geschnitten zur Transportsicherung
Honeycomb von Yamaton in Keilform geschnitten

Efficient packaging with Cookie Cut

The cookie-cut process has proven itself for smaller elements, as it enables efficient and space-saving processing. From a material height of 25 mm, the blanks are only partially cut so that they remain connected to each other by fine webs.
The major advantage of this is that the parts can be stacked in an orderly fashion and optimally arranged on pallets, which reduces storage and transport costs. At the customer’s premises, they can then be separated from each other simply by folding – quickly, cleanly and without tools.
This technology offers considerable advantages, particularly in automated production processes or with high throughput, as it simplifies handling and makes logistics more efficient.

Papierwabenplatte zugeschnitten als CookieCut zum Abbrechen von Yamaton
Zuschnitte mit selbstklebenden Flächen von Yamaton

Filling material with self-adhesive function – quick and flexible to use

On request, we can also produce cut-to-size paper honeycomb panels with a practical self-adhesive function. All you have to do is peel off the backing paper – and the elements can be fixed quickly, easily and securely in the desired position.

Whether as a spacer, intermediate layer, upholstery element or for many other applications: The self-adhesive version saves valuable time, makes installation easier and ensures clean, reliable fastening – without any additional aids.

Examples of filling material applications

Filling material made of paper honeycomb panels is used as a shock-absorbing intermediate layer and reliably protects sensitive surfaces from damage.

Further application examples

We provide answers and solutions

Would you like to find out more about our solutions? Our customer service colleagues look forward to hearing from you.

Teamfoto von Einzelportraits des Kundenservices von Yamaton

Frequently asked questions & answers // FAQ

As our filling material is manufactured on the basis of paper honeycomb panels, we offer you the same variety of material combinations and configurations. Testliner, kraftliner, grey cardboard and SK (special cardboard) board are available depending on your requirements. The cell width of the honeycomb can also be customised – for exactly the stability your product needs.
The filling material is customised to your requirements. Size, thickness and shape can be flexibly adapted to your products and packaging solutions.

Yes, our filling material is fully recyclable and consists of sustainable raw materials. This means you are making an active contribution to protecting the environment and conserving resources.

Yes, we can equip the filling material with a self-adhesive surface on request. This allows the elements to be fixed particularly quickly and securely, which further simplifies the packaging process.

We will be happy to provide you with samples on request so that you can test the suitability and protective effect of the filling material directly under practical conditions.

Yes, by selecting the right cell width and material thickness, the filling material can safely cushion and protect both light and heavy or particularly sensitive products.